Tag: Warehouse Safety (page 2 of 2)

Tips on How to Effectively Plan a Warehouse Layout Design

September 3, 2020 / / 0 Comments

Principles of an Efficient Warehouse Layout

Before you start designing your warehouse, you should understand what you’re trying to achieve with your warehouse layout design.

Here are 3 major principles to keep in mind when planning your warehouse:

Space

Consider how to maximise the space you can afford, taking into consideration storage, stock, offices, working areas, empty pallet storage, battery charging, etc.

With a wide variety of vertical racks and freestanding equipment, you should be able to design your warehouse in the way you need it initially, while being flexible enough to change it in the future if desired.

Flow

Warehouse flow can be summarised as the uninterrupted movement of materials, people, and traffic within your building.

Your first goal should be to cut down on any areas of high traffic or potential for cross-flow crashes.

So, each activity that an employee performs must be located as close as possible to the activity that precedes it and proceeds from it.

That also means materials used to perform those activities should be situated as close as possible to each workstation.

Your second goal should be to eliminate as much movement and disruption as possible.

Accessibility

Every product and all products on pallets should be accessible by everyone, usually without the need to move one product to get to another.

That means structuring your pallet racks in rows that are wide enough to accommodate pallet jacks and trucks, and stacking and stocking items strategically for minimal interference with one another.

What Can Your Business Gain From Installing a Mezzanine Floor?

July 28, 2020 / / 0 Comments

Mezzanine floors are beyond being able to create extra floor space or saving money on rent, and there’s a lot more. Of course, being able to create extra space in your commercial building without any major construction work is quite a benefit. However, the versatility of mezzanine floors means there’s a lot of pros to having one.

Here’s what we think your business stands to gain from installing a mezzanine floor:

A Boost to Productivity and Efficiency

An additional working place will go a long way to increase the output of your business. With mezzanine floors installed, you will have new office, lunchrooms, bathrooms, secure rooms and even a fitness centre all within the existing office space.

One of the ways to increase productivity is to look into the work space. More importantly, being able to provide specific amenities can be a morale booster. To provide these amenities, you will require extra space which you cannot afford except through a mezzanine floor.

A Cost-Efficient Approach to Expansion

Compare the cost of the building extra space in your business from scratch to having a mezzanine floor installed. You’ll always stick with the mezzanine option. Building a new structure involves a lot of investment which your business may not be able to afford currently.

However, with mezzanine floors in place, you will be getting value out of every square metre of your current business space. Mezzanine floors help you to achieve maximum and optimal space efficiency.

Quicker Installation Time

It does not end here. Mezzanine floors are made with prefabricated materials. As a business, you do not have the luxury of time to pause business activities. However, there’s no need to disrupt business activities when mezzanine floors are to be installed; the turnaround time is quicker.

When compared with building a new structure, a mezzanine floor saves you time. Depending on the size and space, installing a mezzanine floor is comparatively faster.

Customisable to Suit Your Taste and Needs

The beauty of the mezzanine floor extends to being able to create an interior environment that captures your business philosophy. A mezzanine floor can be customised for an industrial, warehouse, retail, or regular office interior.

We are referring to having a mezzanine floor with decorated walls, wallpapers, ceiling, windows, doors and carpets. What matters is knowing what you intend to achieve out of the new extra space created.

If you believe your business stands to benefit from mezzanine floors reach out to us on  (01942) 603344 or email info@millennium-si.co.uk

 

What Is External Racking?

July 10, 2020 / / 0 Comments

Are you looking for a way to utilise your yard space that will be completely unaffected by adverse weather conditions? External racking could be the solution for you.

External Warehouse Racking is a storage system that has been galvanised to ensure that the racking will have the longest lifespan possible.

By galvanising the racking you are providing the system with extra protection, ensuring that rust and corrosion are not a problem that you will encounter.

If you have an outdoor space, installing an external racking system will provide useful space for your materials whilst utilising the available space.

Where Could External Racking Be Used?

There are multiple applications that external racking is ideal for:

  • Outdoor retail storage
  • Storage yards
  • Builders Merchants

Advantages of External Racking:

  • Weather resistant – the racking is galvanised to prevent any rust and corrosion
  • Ideal for cold or damp locations
  • Utilising available space in your facility – outdoor space is often under-utilised, outdoor racking allows you to use this space efficiently

Disadvantages of External Racking:

  • The racking must be galvanised to protect it from the elements – this increases the costs and often lead times
  • The products stored must also either not be affected by the elements or be protected from them – this may mean protecting the racking with some form of cladding
  • The floor area must be concreted, flat and level as in an internal warehouse

If you would like more information regarding warehouse racking solutions, call us today on (01942) 603344 or email info@millennium-si.co.uk to arrange a no obligation visit.

5 Critical Pallet Rack Safety Hazards

June 25, 2020 / / 0 Comments

Physical damage to the pallet rack

Often this damage occurs from lift truck collisions. Sufficient clearance space and clear aisles are both great ways to prevent this kind of damage. Always encourage employees to promptly report all minor impacts or observable damage.

Misaligned Racking Safety Hazard

This can cause collapse or failure of your pallet racking system. During inspection, use the manufacturer’s instructions to check that racks are properly aligned, plum, and level.

Loose Floor Fittings

OSHA is clear that rack columns are bottom-anchored to the floor with column base plates secured with anchor bolts.

Suitability of forklift truck

Your material handling equipment and pallet jacks should be sized to meet your needs.

Weight of stored goods versus capacity of racking system

To prevent dangerously overloaded racks, ANSI/RMI MH16.1 suggests posting the maximum permissible unit load, average unit load, and maximum total load per bay.

In the end, whether your racks are damaged, overloaded, improperly anchored or misaligned, they’re a serious safety hazard that can result in serious injury. OSHA recommends warehouse managers develop a thorough maintenance and inspection program. Be liberal with safety audits that include everything from pallet rack signage all the way up your material handling equipment.

How To Keep Your Warehouse Clean

March 25, 2020 / / 0 Comments

Top tips on how to keep your warehouse clean and safe

  1. Keep an updated cleaning schedule.
  2. Clear your bins regularly. Bins should never get to the point of overflowing.
  3. Have cleaning supplies available for your staff at all times.
  4. Give employees areas to keep clean.
  5. Clean as you go, ensure everyone tidies up after themselves. It is highly recommended that your staff clean litter such as metal shavings as they work maintaining the standard set by your firm and keeping the area hazard free.
  6. Recycle the rubbish that you can.
  7. Provide staff with the correct safety equipment.
  8. Barriers – there are a range of barriers you can get for your warehouse to ensure complete safety of your staff members and keep restricted access to vehicles such as forklifts. This not only keeps your warehouse cleaner, but also ensures organisation.
  9. Label shelving and floors to ensure your staff know where everything is located.

Why You Need Warehouse Crash Barriers

September 30, 2017 / / 0 Comments

Warehouses can be dangerous places for staff when fork trucks are constantly moving around and racks are stacked high with various goods. This is where crash barriers act as an important safety feature.

The number of injuries in the transport and storage industry numbers approximately 2,500 every year. Each one of these incidents will not only result in injuries and even fatalities in some cases but also damage to goods and time off work for those with seriously injured.

Crash barriers then are an essential feature all warehouse designs should incorporate along with layouts that help minimise the potential for accidents to occur in the first place.

Warehouse barriers should be designed to serve a number of functions in addition to protecting workers. Barriers will minimise damage to racking which can be expensive to replace and reduce the impact of collisions with moving objects such as forklift trucks.

Warehouse crash barriers do this by spreading and absorbing the force of impact, which dramatically reduces the injuries likely to be sustained. They also act as a means to slow down vehicles during collisions.

If you require more information about installing racking and safety features in your warehouse, give us a call.

How To Make Pallet Storage In Industrial Warehouses More Efficient

February 20, 2017 / / 0 Comments

One of the first things to do when you have identified a warehouse suitable for your storage needs is to assess how that space is used for optimum efficiency.

To do this you will need a storage professional to help you not only help plan how the space will be used but also increase the profitability of your warehouse. Of course a lot about planning your space will depend on the kinds of products you will be storing and how much traffic is likely to be entering and exiting the building.

When it comes to the pallets themselves there are three important areas to keep think about:

The size of products
The ideal use of space is to store your products according to their common sizes although this may not always be possible. The focus either way should be to keep the fastest moving products nearest the exit door so that productivity can be maximised.

The number of pallets
When calculating how many pallets you need to fill the available rack space you should also allow for growth in stock levels over time.

The size of your pallets
It is important to allow some clearance around your pallets rather than have them tightly packed together. A forklift truck should have enough room to pick a pallet out of each slot without risking damage to surrounding products.

There are of course plenty of other factors to consider including the rent per sq ft and so on but the above should help get you started. If you need more information please don’t hesitate to contact us.

Internet Shopping Drives Demand for Warehouse Space and Investment

November 20, 2016 / / 0 Comments

Fund managers are pouring money into warehouses around the world as the long-term fundamentals of the sector remain strong and set for future growth.
A recent deal involving Singapore’s sovereign wealth fund saw the purchase of a $2.4 billion portfolio of warehouses in Europe. Demand for warehousing has been largely driven by the growth in online retailing, which is revolutionising the way we shop and how businesses store their products.

Amazon, one of the trailblazers is already investing in more and more warehouses to help keep pace with customer demands for fast deliveries.

While one after another big high street retailers with long histories seem to be toppling, online shopping has gone from strength to strength and this will only increase demand for warehouses in the future.

Building a warehouse of course requires a lot of space, therefore unlike other commercial property sectors, warehouses can be more profitable than other asset classes because demand is kept high.

Returns from warehouses are said to be better than for office towers by almost one percent, though returns have diminished slightly as more investors have entered the sector in an attempt to find an alternative to bonds. Yields have fallen lower on bonds due to loose monetary policy in Europe and other parts of the world.

How To Improve Forklift Safety In Warehouses

July 11, 2016 / / 0 Comments

Fatal accidents involving forklift trucks have been reduced significantly thanks to better safety procedures, training and advances in technology. Unfortunately, there are still just over a handful of fatalities each year so what can be done to improve safety to reduce accidents in today’s warehouses?

Driving a forklift truck brings its own set of responsibilities that can soon be overlooked if a driver is in a hurry and cuts corners. This is why proper training to drive forklifts is a must and compulsory in organisations.

Another factor, which is often overlooked is the general condition of the vehicle. Is it inspected regularly for signs of wear and tear? Tires are of particular importance if the vehicle is driven outside on rough terrain. Just like a car poor tyre condition can be a cause of many accidents.

It is also important to select the right forklift truck for the job. If there warehouse within which the forklift is operating has narrow aisles, then a vehicle with a good turning radius is a must not only from a safety point of view but in terms of productivity as well.

It is also important to plan the layout of your storage facility to ensure that forklifts can be operated safely.

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