Tag: Warehousing (page 1 of 3)

Different Types of Warehouses

February 6, 2023 / / 0 Comments

Climate-controlled warehouse

As the name goes, these warehouses are used to store items that need to be kept at a specific temperature, mostly perishables. Climate-controlled warehouses can range from humidity-controlled environments that can store fresh fruits, flowers, etc., to freezers that store frozen foods.

Reasons to Choose:

  1. Protection against natural elements
  2. Better inventory security

Smart warehouse

Automation is transforming the way warehouses operate, with AI driving everything from packing to delivering items. With minimal human involvement required and smart technologies taking center stage, modern warehouses are facilitating eCommerce giants like Amazon and Alibaba in speeding up their delivery times while cutting operational costs.

Reasons to Choose:

  1. Lesser chances of error
  2. Reduced manual efforts and cost

Consolidated warehouse

Need to save money on your startup’s shipping expenses? Consolidated warehouses act as a great resource, collecting small shipments from several suppliers and combining them into one full truckload. This allows you to use the same transportation costs that would have gone towards just one shipment – ultimately resulting in considerable savings!

Reasons to Choose:

  1. Economies of scale
  2. No capital investment

Which Warehouse Is the Best for You?

By now, you must have understood that each warehouse has a purpose of its own. You must choose the type that aligns with your business’s requirements.

Types of Warehouse Shelving

April 21, 2022 / / 0 Comments

Static Shelving

The most common type of shelf is a static one. These shelves are designed to stay in place and hold inventory that don’t need constant replacement, like food or beverages for instance! This means they’re usually heavier than other types – ideal if you have large quantities on hand but lack space where everyone can access them at once.

Because they’re not compatible with forklifts, static shelving is generally used with inventory that must be manually picked, placed, and/or organized. For your larger inventory, invest in a wide-span shelving system, which can hold more weight and can be used in higher-elevation configurations.

Mobile Shelving

Mobile shelving systems are the perfect way to increase inventory accessibility and make your workplace more organized. Similar to static shelves, mobile units can be adjusted for height so they’re tailored specifically towards what you need them for – whether that’s holding documents or storing office supplies!

Pallet Racking

The largest warehouses have a system that is designed to hold an endless number of pallets, and it’s often treated as the centerpiece for these facilities. Systems can be made out wood or metal with plastic added on in order ensure durability under pressure from heavy items being carried up stairs by forklifts automated mechanisms accessed through conveyor belts running below ground level where trucks pull themselves up using those same tracks we saw earlier!

There are a variety of sub-categories of pallet racking systems, including carton-flow racking, cantilever racking, coil racking, double-deep racking, drive-in racking, drive-through racking, high-bay racking, mobile racking, narrow aisle racking, pallet live racking, push back racking, shuttle racking, and vertical racking. Most often, warehouses will choose systems based on weight limits, flexibility, and whether or not the system demands a change in infrastructure.

Types of Warehouse Storage Systems

March 21, 2022 / / 0 Comments

Multi-Tier Racking

The centerpiece of any warehouse is the pallet racking system. These are made out wood, metal or plastic and hold inventory that’s received in large boxes- depending on how high up they go with an automated mechanism to help place them onto your desired location for storage/safekeeping!

Mostly, multi-tier racking concerns relatively lightweight items that are picked and organized manually. To get the most out of this warehouse storage system, organize each tier strategically and pack items as densely as possible, while at the same time paying attention to weight limits and ceiling-to-rack height compliance guidelines.

Mezzanine Flooring

Mezzanine floors are effective and space-saving storage options for any company with a budget. They’re an excellent way to keep your warehouse floor open while also providing additional safety against inventory loss or damage in case there’s ever something worth watching out for!

The most expensive option for a warehouse is likely going to be the one that has all of its features customised. It’s not just about what you need in terms on storage space, but also how it can best suit your needs and workstyle!

Wire Partitions

While mezzanine flooring is one of the more high-tech options, wire partitions are on the other end of the spectrum. Wire partitions are, effectively, strategically-placed wire cages that are meant to be installed and torn down quickly and easily.

Often, the inventory that is housed within wire partitions are the items that may need special security. Some warehouses are even known to use wire partitions to construct makeshift, temporary offices for managers who work on the floor.

Innovative ideas to make your warehouse more efficient

September 16, 2020 / / 0 Comments

Most businesses are always looking to be more efficient, but never more so than in the present day. A variety of difficult business conditions mean that warehouse and logistics operations are increasingly looking to save money and space. Oftentimes, the best way to do this is to invest in technological solutions – upgrading the infrastructure that your business relies on every day.

Some of the improvements that can be made to warehouse and logistics infrastructure are more familiar, while others are more on the cutting edge. From smarter shelving to roving robots to simply investing in your staff, here are five innovative ideas to make your warehouse space more efficient.

Smarter storage for your warehouse: While there are plenty of cutting-edge technologies you can apply to your warehouse, an equally effective solution is simply to reappraise your storage. A higher density form of pallet racking could easily increase your available storage space by more than half – or double the amount of floor space you have available for other tasks – giving you ample room to grow.

Employee training : Many warehouse and logistics businesses offer some sort of training to employees to help them carry out their roles, often in the realm of health and safety. However, by going above and beyond to offer additional skills training, you can both improve the quality of people’s work and reinforce the ties that bind them to your business. Offering and incentivising training courses can be a great way to sharpen skills, improve practices within your warehouse or logistics operation, and even to fill roles that you may be struggling with or anticipating a need for.

Automation: Warehouse automation isn’t just the future – for many businesses, it’s the present. While Amazon has been the front-runner in this field, they have kept most of their advances to themselves. Numerous companies have stepped into the breach to develop similar autonomous robots and other automated systems, which shepherd pallets and individual items around the warehouse.

The advantages of automation are numerous. Autonomous vehicles and robots can be more reactive, as they receive an order from a WMS and immediately know where to go to carry it out. They also present safety benefits, as they can support heavy loads and pose no risk of injury to human operators, with sensors to prevent them from colliding with people. Their suitability for menial, repetitive work also reduces the physical and mental load on human operators, who can be moved to other tasks.

Tips on How to Effectively Plan a Warehouse Layout Design

September 3, 2020 / / 0 Comments

Principles of an Efficient Warehouse Layout

Before you start designing your warehouse, you should understand what you’re trying to achieve with your warehouse layout design.

Here are 3 major principles to keep in mind when planning your warehouse:

Space

Consider how to maximise the space you can afford, taking into consideration storage, stock, offices, working areas, empty pallet storage, battery charging, etc.

With a wide variety of vertical racks and freestanding equipment, you should be able to design your warehouse in the way you need it initially, while being flexible enough to change it in the future if desired.

Flow

Warehouse flow can be summarised as the uninterrupted movement of materials, people, and traffic within your building.

Your first goal should be to cut down on any areas of high traffic or potential for cross-flow crashes.

So, each activity that an employee performs must be located as close as possible to the activity that precedes it and proceeds from it.

That also means materials used to perform those activities should be situated as close as possible to each workstation.

Your second goal should be to eliminate as much movement and disruption as possible.

Accessibility

Every product and all products on pallets should be accessible by everyone, usually without the need to move one product to get to another.

That means structuring your pallet racks in rows that are wide enough to accommodate pallet jacks and trucks, and stacking and stocking items strategically for minimal interference with one another.

Millenium SI Solutions for Common Warehouse Problems

August 25, 2020 / / 0 Comments

Use Your Vertical Space

Look up and make sure you’re using all the vertical space available. Investigate storage media to take advantage of your clear span height. How much cubic feet of vertical space is not being used? Be sure to know how your design might impact your sprinkler design and fire code.

Analyze Your Department Space

Identify functions that do not require high ceilings in areas where lower stacking heights are dictated by the clear height. We often see unused overhead space where large departments like packing and shipping are performed.

Consolidate Locations

If you have multiple locations for storing the same item, consider combining them to create better warehouse space utilisation. This can be done during the putaway process and as a standalone function.

Drop Shipping As An Option

If you store and ship large items, consider utilising some form of drop shipping to reduce your in-house inventory and costs.

Use Off-Site Location for Overstock

If you store a large quantity of excess inventory for a few items, consider some type of offsite storage for the excess, thus freeing up space for supporting the fulfillment operation.

Mezzanine Installation

If your building layout permits, consider the use of a mezzanine to house functions that do not require high-bay storage. These can be expensive and are fairly permanent, but will maximise warehouse space utilisation.

What Is External Racking?

July 10, 2020 / / 0 Comments

Are you looking for a way to utilise your yard space that will be completely unaffected by adverse weather conditions? External racking could be the solution for you.

External Warehouse Racking is a storage system that has been galvanised to ensure that the racking will have the longest lifespan possible.

By galvanising the racking you are providing the system with extra protection, ensuring that rust and corrosion are not a problem that you will encounter.

If you have an outdoor space, installing an external racking system will provide useful space for your materials whilst utilising the available space.

Where Could External Racking Be Used?

There are multiple applications that external racking is ideal for:

  • Outdoor retail storage
  • Storage yards
  • Builders Merchants

Advantages of External Racking:

  • Weather resistant – the racking is galvanised to prevent any rust and corrosion
  • Ideal for cold or damp locations
  • Utilising available space in your facility – outdoor space is often under-utilised, outdoor racking allows you to use this space efficiently

Disadvantages of External Racking:

  • The racking must be galvanised to protect it from the elements – this increases the costs and often lead times
  • The products stored must also either not be affected by the elements or be protected from them – this may mean protecting the racking with some form of cladding
  • The floor area must be concreted, flat and level as in an internal warehouse

If you would like more information regarding warehouse racking solutions, call us today on (01942) 603344 or email info@millennium-si.co.uk to arrange a no obligation visit.

Racking safety checklist

April 20, 2019 / / 0 Comments

Use this handy racking safety checklist to check your racking’s condition and ensure that it is being used safely.

It’s important to have your warehouse’s racking inspected by a professional on a regular basis to ensure that it has not become damaged and still meets all building and safety regulations.

Whilst professional racking inspections are important, it’s just as important to keep up with your own regular checks to make sure that employees are always working in a safe environment.

Familiarise yourself with the different parts of your racking and then use this handy checklist to perform regular safety checks.

  • Racking use

Your racking will have been designed, built, and positioned according to safety regulations and with its original purpose in mind. It should not be used for a different purpose unless this has been cleared with an expert.

Is the racking being used as it was intended?

Is it in the correct location?

  • Check for damage

Racking can easily become damaged over time, particularly in warehouses where machinery like forklift trucks are used. Inspect the different parts of the racking for signs of damage like dents, rust, and missing or loose parts.

Parts to inspect include:

  • Beams
  • Posts
  • Base plates
  • Frame bracing
  • Beam safety locks
  • Column guards

 

  • Debris

Your racking and the area surrounding it should always be kept clean and tidy to prevent accidents and avoid it becoming damaged. Empty packaging should be removed and disposed of immediately and not left on or around the racking.

Is the racking and the area surrounding it free from rubbish and debris? 

  • Maximum load

Your racking will have a maximum load limit that should always be adhered to. Make sure that all employees are aware of what this limit is and check that it is being adhered to.

Is maximum load limit being adhered to?

Is there anything extra leaning up against the racking?

To book a professionalrack safety inspectionfrom one of our qualified personnel, give us a call on 01942 603 344 or email info@millennium-si.co.uk.

When To Use Cantilever Racking

January 20, 2018 / / 0 Comments

Cantilever racking is a type of storage system which is used for all sorts of purposes and typically appears in builder’s merchant yards and factories. Like any racking system, cantilever racking is very versatile as well as being strong.

Cantilever racking is at its most useful when used to store longer lengths of materials and items, which typically consist of sheets of wood, steel, tubes, pipes and so on. A cantilever system can also be used to effectively store odd shaped items which might otherwise take up a lot of space in a warehouse or other storage facility.

The typical cantilever systems we see in use today are used to store items that can be up to 10 metres long and up to a 30,000kg in weight. The arms used are usually around 2 ½ metres with adjustment possible depending on the size of materials stored.

The other great thing about using cantilever lever racking is the ability to add to it over time as storage requirements increase. You can simple add to the bays as time goes on to massively increase your storage capacity.

Cantilever racking can be used indoors and outdoors (as long as it is galvanised). Please get in touch if you would like to know about the racking systems we have available.

Is Your Warehouse Ready For Black Friday?

October 20, 2017 / / 0 Comments

This November is likely to be a record breaking month for mobile smartphone shopping with 10bn predicted to be spent this year. Meanwhile overall spending across all devices is predicted to top 20bn.

The behaviour of online consumers in recent years has been shaped by Black Friday, an event imported from the United States where retailers offer large discounts on their items. Unlike the high street where peak times tend to be the run up to Christmas and the January Sales people are understandably keen to purchase presents online in November to take advantage of low prices.

All this extra spending on online purchases will certainly increase the demand for storage and distribution facilities and bring added pressure to capacities. So how can you adapt your warehouse space to this demand?

Fortunately, there are several ways including the introduction of mezzanine floors to maximise unused headroom. Investing in additional racking and shelving will also help increase storage space significantly. Investing in double racking for example will mean pallets can be stored two deep.

If space is restricted then you could consider reducing the number of access aisles to further increase pallet storage capacity.

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